Image description

KAIZEN TOOLS CORPRATION - 


An affiliate of EMERGE INDIA FOUNDATION - meant to cater all free training initiatives described in this web site .

Hence, if at all any  income made also goes to the charity causes onlY ,since it is a training centre, we don't keep any profit margin and best quality on what ever manufactured & supplied - Hence,you decide the price on all our below items 

Image description

1. SALE  OF  ALLOY  STEEL  SURPLUS  STOCK 

If you carefully go-through all the initiatives of EMERGE INDIA FOUNDATION , you will appreciate the need for robust infrastructure to cater all the free training needs right from "Ideas invention" ,"Ideas bank " ,"hand holding young inventors ", "prototype manufcaturing facilities like machineries ,equipments, Instruments ,tools and techniques ", " computer system requirements " ,"employability skills training " , "soft & hard skills including training on machineres " ,"management & leadership skills training" ,"mentoring ,coaching,tuitions ","entreprenuership business management training programs "  - both theory & practical training support all being done by our affiliate KAIZEN TOOLS CORPORATION for free in a small way  - your support by all means will help us for going forward on a large scale to meet out the Intended purpose. HENCE, WE OFTEN NEED TO SELL THE STOCKS PURCHASED FOR INVENTORS RESEARCH PURPOSE AS WELL AS GOODS / PRODUCTS DEVELOPED BY THEM to generate some revenue - YOU MAY WISH TO BUY TO YOUR CHOICE .  CURRENT SURPLUS STOCKS FOR SALE AS BELOW 

SALE OF BELOW ALLOY STEEL - TOOL STEEL GRADES - AISI -M2- HIGH SPEED STEEL and also AISI -S1 -SHOCK RESISTANT STEEL (down load XL sheet of stock list by clicking the hyper link over the image )

2.SALE OF JELLY 

SALE OF  JELLY FOR HYDRAULIC EXPANSION MANDRELS, CHUCKS AND TOOL-HOLDERS  . IT IS A ONE TIME OFFER . SINCE, WE HAVE TO COMPLY THE MOQ TERMS OF OUR GERMAN JELLY MANUFACTURER AND OUR SHIPMENT COST, THE SURPLUS STOCK, OVER AND ABOVE OUR OWN CONSUMPTION , WE SELL AT A THROW AWAY PRICE ONCE IN A BLUEMOON. MAKE USE OF THIS OPPORTUNITY. 

The market strict rule is that “Jelly” will be sold only  to regular customers  who purchase mandrels , Not for every body – BUT, WITH DUE RESPECT TO YOUR NEEDS  ,WE SELL TO EVERY BODY  UNCONDITIONALLY -HOPE YOU WILL APPRECIATE US.


OUR JELLYS DEMONSTRATE BEST PHYSICAL & CHEMICAL PROPERTIES . WE IMPORT FROM ORIGINAL INVENTOR .

TRY OUR JELLY FOR ONCE AND SEND YOUR PERMANENCE RESULTS . ( NEED FOR CHANGES / IMPROVEMENTS) .

POOR QUALITY JELLY WILL LOOSE YOUR INTEREST TOWARDS HYDRAULIC EXPANSION MANDRELS & CHUCKS.

Image description

HALF PRICE SALE  AS BELOW : -- PLEASE VERIFY THE PRESENT MARKET PRICE AND UPDATE YOUR SELF 

 YOUR CHOICE 1 : BUY 1 KG or ABOVE @ THE PRICE :Rs: YOUR PRICE /KG                                                 YOUR CHOICE 2 :- Rs :ABOVE YOUR PRICE + 20% 

Prices we have left it to your choice,trusting that you will demonstrate genuity 

 Color of jelly is  for  traceability and our choice

Image description
Image description

Our's is the only jelly which can be used commonly for both Hydraulic expansion mandrels / chucks as well as self balanced hydro grip tool holders 

The Criteria is not cost/kg ,it is how much jelly being consumed per refill (yeild per refill) in other words cost per refill . we give the best yield.

Avoid buying poor quality jelly you loose lot of money in the long run  and you are risking on following factors . the disadvantages of low quality jelly as below : 1.Collateral damage-2.Permanent damage to machinery & tools-3.Injury to men .4.Scrap of mould or die set / jobs / components.5.Once jelly gets clogged you have to throw away the mandrel / chuck.6.More down time - set up loss due to frequent refilling 7.More rejection.8.Lowers operator morale. 9.Tool gets de-clamped while undergoing heavy torque operations.10.The jelly should not react with any type of coolant & any type of hydraulic oil or cleaning oils.11.The mandrel / chuck should not be loosened during the occasional temperature increase while machining.                                                                                              

How to choose the best brand jelly ?                                                                                                                    step 1 :- choose a standard job setting , fill-up with various brands of jelly and start machining at extreme conditions , which ever brand withstands highest cutting torque is the best jelly.                                                                                                                                    step 2 :- keep track of number of refilling required (how many times the mandrel demands refilling) for a given number of components and number of months (best jelly demands lowest number of reds less filling )                                                                           step :3 best brand jelly need only little qty per refill and demand number of refill cycles ( where as low quality jelly consumes more qty as well as more number of frequent refills are required ).                                                                                                                                       step 4: we make & recommend only colorless jelly , since the coloring agent is only a pigment added during manufacturing process for aesthetics purposes only. but, such pigments gets clogged in to the narrow passage and chambers of jelly flow leads to refilling problems and achieving reputability of geometrical tolerances.                                                                                                                         step 5 : take 250 gms of jelly and burn it completely, in the end if you notice some residue (tar like substance ) or ashes, then it is confirmed that the jelly has been mixed with impurities like pigments ,additives to increase the weight , which means the original content of jelly ingredients have been reduced and compensated with impurities . you are not getting 100% in return for what you have paid for due to adulteration .

KAIZEN TOOLS CORPORATION AS AN AFFILIATE OF EMERGE INDIA FOUNDATION 

3. DESIGN , MANUFACTURE  AND  SUPPLY 

Image description

DESIGN , MANUFACTURE AND SUPPLY OF ALL TYPES OF HYDRAULIC EXPANSION MANDRELS + HYDRAULIC CHUCKS + HYDRO NUTS + JIGS ,ALL FIXTURES (INCLUDING INSPECTION FIXTURES,ASSEMBLY & WELDING FIXTURES ), GAUGES ,SPOOLS ,CNC MACHINE ELEMENTS , PRESS TOOLS , TOOLING ELEMENTS (LIKE PUNCHES, DIES,COREPINS,ACCESSORIES ),AUTOMATION ELEMENTS,SPMS AND HIGH PRECISION COMPONENTS.

 

Image description

For Industries like Automotive OEMs, Auto components, Gears manufacturing, CNC machine tools , Tractors,Trucks and farm equipments , FMCG,SPMs, Agro engg, Construction engg, Railways & loco , Heavy earth moving vehicles, Defence , Aero space ,ordnance factories, Cold forging,Hot forging,Warm forging,Precision forging,Powder metallurgy,MIM,Printing m/cs,Textile m/cs,turn key projects 

State of art manufcaturing facility + Lean specialist + Six sigma black belt + Management consultancy + kaizen + Improvement of process performance , sigma levels, cp, cpk , cycle time ,TPM,Takt and operational efficiency 

Image description

 With talented work force we are  a solution provider for various complex manufacturing problems .  focus on enabling & supporting  customers to achieve their desired process sigma levels, cp & cpk . Add l value to specific process & design problems ,cycle time improvements , multiple components in a single set up , repeatability & reproducibility , FMCA , NCRs  and customer complaints , cost reductions , operational efficiency and automation  by  functioning as Team with customers.

Image description

 GEAR PCD CLAMPING HYDRO- GRIP CHUCKS , SPLINE CHUCKS , PROFILE EXPANSION CHUCKS ,MASTER GEARS  CHUCKS ,PROCESS  PERFORMANCE IMPROVEMENT CHUCKS,CNC CHUCKS  AND MULTI COMPONENTS CLAMPING CHUCKS.

APPLICATION AND ADVANTAGE :

Used in to areas where ever accurate centering, repeatability and positive clamping are essential .gear teeth/profile grinding and ID,OD and face grinding of gears & pulleys. concentricity and repeatability with in .003mm & .002 mm T.I.R.we can adopt manual / auto actuator screws where ever it is convenient for usage. (Special cases .001 mm geometrical tolerances  achievable)

TYPE OF INDUSTRY USED :

Precision gears manufacturing  Industry, mastergears, hobs manufacturers ,auto components and OE manufacturers ,Transmission & pumps industry ,.machined gears manufacturers, forging and powder metallurgy Industries .CNC grinders etc. 

FEW TYPES OF HYDRAULIC EXPANSION MANDRELS & CHUCKS AS BELOW (Free repair & reconditioning for our customers )  

 HYDRAULIC  EXPANSION  INSPECTION  MANDRELS , DYNAMIC  BALANCING  MANDRELS  AND  FIXTURES INBUILT  WITH  HYDRO- GRIP  MANDRELS.

APPLICATION  AND  ADVANTAGE :

used in to areas where ever accurate centering, repeatability and positive clamping are essential .gear teeth/profile grinding and ID,OD and face grinding of gears. concentricity and repeatability with in .003mm / .002 mm T.I.R.most commonly held in between centers while inspection.  (Special cases possible with in .001 mm )

TYPE  OF  INDUSTRY  USED :

Final inspection & standards room and commercial  toolrooms, hobs ,master gears industry, transmission & gears industry .forging and powder metallurgy industries bearings industry.  

Image description
Image description

GEAR  GRINDING  (SINGLE & MULTI COMPONENTS ),CNC  AND  SHAVING  MANDRELS

APPLICATION  AND  ADVANTAGE :

Used in to areas where ever accurate centering, repeatability and positive clamping are essential .gear teeth/profile grinding and ID,OD and face grinding of gears & pulleys.                 Concentricity and repeatability with in .003mm / .002 mm T.I.R. we can adopt manual / auto actuator screws where ever it is convenient for usage. (Special cases possible to maintain with in .001mm)

TYPE OF INDUSTRY USED :

Precision gears manufacturing industry, master  gears,hobs manufacturers. Auto components and Automotive OE M manufacturers. Transmission & pumps Industry. machined gears manufacturers, forging and powder metallurgy industries.CNC grinders etc 

GEAR PCD GEAR GRINDING HYDRAULIC  CHUCKS (SINGLE & MULTI COMPONENTS ) AND BLIND HOLES CLAMPING CHUCKS  FOR CONVENTIONAL AND CNC MACHINES APPLICATIONS.

APPLICATION AND ADVANTAGE :

Plain & taper mandrels are replaced with hydro grip mandrels due to true ref possibility on entire contact surface . More accurate ,positive and exact centering quick and secured clamping .more durable. Concentricity and repeatability with in .003mm / .002 mm  T.I.R.most commonly held in between centers while inspection High light is the usage in case of blind holes as ref area for inspection or for any operations like machining or grinding. (Special cases with in .001 mm)

TYPE OF INDUSTRY USED :

Conventional or CNC m/c shops of any common industry standards room ,forging and powder metallurgy Industries. 

Image description
Image description

HYDRO NUTS FOR CONVENTIONAL & CNC MACHINES APPLICATION 

APPLICATION AND ADVANTAGE : Helps for positive locking of cutters ,tools and grinding wheels or components by hydraulic pressure .ideal for gang milling cutters locking and gears shapers by actuating Allen screws.

TYPE OF INDUSTRY USED :

Almost all gears manufacturers and auto components Industry. 

All types of Jigs,fixtures & Inspection fixtures

Image description

 HYDRAULIC   CHUCKS  FOR  SINGLE  & MULTI  COMPONENTS  MACHINING & GRINDING FOR CONVENTIONAL  &  CNC   APPLICATIONS

Application and Advantage :

Used in to areas where ever accurate centering, repeatability and positive clamping are essential on batch production .Batches volume can be large or small. mostly CNC turning and ID,OD grinding of gear blanks ,bushes ,bearings ,sleeves ,valve seats and valve guides. Mostly 2 or more identical parts with in tolerance are clamped with single mandrel or chuck to achieve repeatability, productivity and reproducibility  are essential. Concentricity and repeatability with in .003mm / .002 mm T.I.R.  Special cases possible with in .001 mm .

Type of Industry used :

Conventional or CNC m/c shops ,auto components Industry, bearings and transmission parts and powder metallurgy industries and similar mass production Industries like CNC turners or cylindrical grinders.

Image description
Image description
Image description
Image description

GEAR  PCD CLAMPING  HYDROGRIP MANDRELS (SINGLE & MULTI COMPONENT SYSTEMS ) , SPECIALTY REQUIREMENTS LIKE BLIND HOLE MANDRELS ,SPLINE MANDRELS ,CYCLE TIME IMPROVEMENT MANDRELS AND CP & CPK IMPROVEMENT MANDRELS .                                                                                APPLICATION AND ADVANTAGE :                                                                                                                                Used in to areas where ever accurate centering, repeatability and positive clamping are essential on mass production with geometrical tolerances requirements with in .003mm or .002 mmT.I.R .Mostly CNC turning and cylindrical grinding of parts exclusively  need for more reference surfaces to achieve Cp & Cpk . Mountings can be according to spindle/shanks or flange type so that the components can be located and clamped at at most convenience to reduce no of setting as well as minimize cycle time for CNC machining & grinding . Since there are no moving parts unlike chucks ,there is no wear and no loss of geometrical tolerances .No limiting factors for mounting, clamping or actuators location.                         TYPE OF INDUSTRY USED                                                                                                                        Conventional or CNC m/c shops ,auto components industry, bearings and transmission parts and powder metallurgy industries and similar mass production industries like CNC turners or cylindrical grinders. Aero space & aircraft industries. machine tool industries.

Image description

BUSH TOOL DIE SETS & STRUCTURAL TOOLS DIES SETS - WITH PUNCHES ,DIES ,CORPINS ,FEED SHOES, ADOPTER DIE SETS,AUTOMATION AIDS FOR POWDER METALLURGY , METAL INJECTION MOULDING,ALL FORGINGS LIKE COLD -WARM-PRECISION-HOT FORGING TOOLING REQUIREMENTS- (TIN COATED & CARBIDES)

Image description
Image description
Image description
Image description
Image description

VARIOUS TYPES OF HYDRAULIC  (HYDRO-GRIP) EXPANSION MANDRELS ,CHUCKS AND HYDRO NUTS MANUFACTURED & SUPPLIED BY US                                                                             Gear grinding mandrels  & chucks                                               Gear hobbing,shaving & shapping mandrels                             PCD  run out checking mandrels                                                 Gear roundness testing mandrels                                               Mandrels for cylinder liners                                                         Grinding &  CNC machining mandrels for valve seats               Rotary  & plain inspection mandrels & chucks chucks             Alignment inspection mandrels & chucks                                   Spline mandrels & chucks                                                             Gear  PCD clamping mandrels & chuks                                       Blind hole inspection mandrels                                                   Single component grinding mandrels & chucks                         Multi Components grinding mandrels & chucks                       Roller Cage gear pcd clamping mandrels & chucks                 Dynamic balancing mandrels & chucks                                       Turning mandrels & chucks                                                           Arbor type mandrels for cutting tools grinding,                         Broaching mandrels & chucks                                                     Push rod actuated mandrels & chucks                                       Draw bar actuated mandrels and chucks                                   CNC  machining & grinding mandrels  & chucks                       Master gear grinding mandrels mandrels                                   Spool grinding mandrels                                                               Mandrels in-built with jigs & fixtures                                           Blind end  clamping mandrels  & chucks                                     Cycle time & cp – cpk improvement manderls & chucks           Imported  high  performance  jelly 

 

Image description
Image description
Image description

4 . BUYING  AND  SELLING  OF  HIGH  PRECISION   TOOLROOM MACHINERIES  AND  CNC  MACHINES  (USED) refer part A & part B 

PART A : FOR SALE : List of high precision toolroom machineries (used ) as below :  ( you decide the price and let us know  )

1. HMT - LB 17 - CENTRE LATHE -


ALL GEARED - 7.5 FEET 

WITH ALL ACCESSORIES 

Image description
Image description
Image description
Image description

PRAGA UNIVERSAL  HYDRAULIC SURFACE GRINDER 


WITH 1 MICRON FEED ATTACHEMENT

WITH FULL AUTO GRINDING CYCLE 

TABLE SIZE : 880 * 220 

WORKING SURFACE OF TABLE : 625 * 220 

MAGNETIC CHUCK : 600 * 250 

WITH ALL ACCESSORIES 

WITH COOLANT TANK + HYDRAULIC TANK 

PRAGA GAMBIN UNIVERSAL MILLING MACHINE 


ALL FEEDS AUTO AND ALSO  RAPID MOVEMENT 

WITH COOLANT TANK AND ALL ACCESSORIES ,TOOL HOLDERS , ARBORS AND COLLETS 

TABLE WORKING AREA : 230 * 1000

VERTICAL STROKE : 560 

10 SPEED : 25 TO 1600 RPM 

SPINDLE  : ISO 40


Image description
Image description
Image description
Image description

PARISHUDH  UNIVERSAL  HYDRAULIC  CYLINDRICAL  GRINDING  MACHINE 


BOTH WHELL HEAD & WORK HEAD HYDRO DYNAMIC 

CENTRE HEIGHT : 100 

LONGITUDIONAL  TRAVEL : 450 

SPINDLE  TAPER : MT 4 

ID GRINDING SPINDLE  : 60 DIA * 20,000 RPM 

SPINDLE RUN OUT  : 1 MICRON 

WITH ALL ACCESSORIES 

WITH HYDRAULIC POWER PACK & COOLANT SYSTEM

Image description
Image description

PINNACLE  HYDRAULIC SURFACE GRINDER 


WITH HYDRAULIC POWER PACK & COOLANT SYSTEM. 

TABLE SIZE : 1000 * 525 

WORKING SURFACE OF TABLE : 750 * 250 

MAGNETIC CHUCK : 600 * 250 

WITH ALL ACCESSORIES 

 

FEED BACK FORM

Please fill the below feed back form completely and submit Indicating your requirements clearly , whether it is for jelly or for Alloy steel of AISI-M2 or AISI S1  and or machineries specifically with requirement quantity and your expected price - feel free to contact us (Incase of steel, you can also down load the "XL" sheet and send with qty)

Mr.Ramesh babu, kaizen tools corporation,no:217/9,4th main,1st cross, hongasandra, Begur road,Bommanahalli,  - Bangalore-560068 .    E-mail :kaizen.tools@gmail.com    or   contact@emergeindiafoundation.com 

Mobile phones :+91 9008133001    or    +91 9632018994 

 © Copy right 2014. All rights reserved Ideainvent . EMERGE INDIA FOUNDATION